Enhancing resource efficiency in the textile industry through AI-powered solutions
The production and consumption of clothing causes substantial amounts of global emissions, particularly within the EU. As clothing is a necessity, the EU is among those developing new guidelines to make the textile industry more sustainable. The goal is to create garments that are more durable, emit fewer microplastics, and are easier to recycle, thereby fostering a circular economy. This affects all areas of value creation. Artificial Intelligence (AI) methods can help make garments more sustainable and prevent overproduction.
Innovative software solutions for the textile industry
INTEX specializes in software solutions for the textile industry, supporting nearly all processes in the textile supply chain. With over 30 years of experience and almost 400 customers, INTEX provides solutions ranging from ERP processes to supply chain management. The Green-AI Hub pilot project with INTEX aims to enhance sustainability in the textile industry using suitable AI solutions throughout the entire process.
Challenge: sustainability in the design process
In the future, textile manufacturers will have to place more emphasis on sustainability due to new EU legislation and growing consumer awareness. The industry faces a poor image and is highly influenced by changing trends, with garments often designed without considering sustainability. In addition, environmentally and socially responsible business models are uncommon. However, by incorporating sustainability aspects such as durability, recyclability, and the proportion of microplastic during the designing of clothing, resources can be saved over the entire lifecycle. To promote sustainable design, INTEX leverages the expertise of the Green-AI Hub Mittelstand to implement AI solutions.
Consideration of sustainability criteria in the design process through an AI-supported suggestion system
In the pilot project, an AI-supported suggestion system is being developed to make textile design more sustainable. The system is trained on data regarding materials used, processing steps, durability, return rates, and more. It can suggest material combinations that enhance recyclability and longevity, thereby reducing environmental impact. A knowledge database with relevant information is essential, initially determined manually (e.g. recycling-optimized material selection) and later automated as sufficient lifecycle data becomes available. The suggestion system is then trained and tested by two customers using the INTEX software. A second use case in the pilot project involves designing an AI system for predicting stock levels in online shopping and shipping. This will enable more accurate sales forecasts across various channels, reducing overproduction and saving transportation resources.
Saving resources through an AI-based suggestion system and an AI system for stock forecasting
The AI-based suggestion system influences the selection of raw materials during the design phase (development), positively impacting the entire value chain up to the "end of life" stage by promoting the use of longer-lasting and easily recyclable materials. This could change existing processes for clothing manufacturers who adopt these design practices. The AI system for inventory forecasting starts with production planning, leading to resource savings in production and transportation.
Saving resources through AI-supported suggestion system for sustainability criteria in the design process
The pilot project of the Green-AI Hub Mittelstand also enables resource savings by extending garment lifespans and improving recyclability. Integrated into existing INTEX software, this AI solution creates a multiplier effect across the industry. Even if the individual savings per garment are only ten percent, widespread application could save millions of tons of material annually. This would significantly reduce CO2 emissions, water use, chemicals, and other resources in the areas of in production, logistics, and disposal, resulting in a quick return on investments and a substantial positive environmental impact.
Presentation of the Green-AI Hub pilot project “AI-based improvement of resource efficiency in the textile industry” - 11:51 min.
- Stefan Ruschel, INTEX EDV-Software GmbH
- Peter Pfeiffer, German Research Center for Artificial Intelligence GmbH
Technology
AI capability: decision-making & knowledge representation and processing
AI model: AI-supported recommender system
Value creation
Phase: development & production
Aim of AI: resource-saving changes in the design process; inventory prediction
Resource efficiency
Material savings: several million tons of textiles per year (multiplier effect)
Reduction of microplastic emissions: through savings on synthetic materials